Leading BOD Incubator Manufacturers: A Comprehensive Overview BOD incubator manufacturers play a crucial role in providing reliable equipment for various applications in laboratories and research facilities. These specialized incubators are designed to create optimal conditions for biological and environmental testing, ensuring precise temperature control and a stable environment for cultivating microorganisms and performing biochemical analyses. The bod incubator is a revolutionary solution designed to enhance growth outcomes across various applications. This innovative tool provides a meticulously controlled environment that fosters optimal conditions for the development of living organisms. Whether you are working in a scientific laboratory, managing agricultural growth, or developing biotechnological products, the bod incubator provides the necessary parameters to promote effective and efficient growth processes. The full from of BOD Incubator is Biological Oxygen Demand incubator and it is widely used in microbiology laboratories for the applications that include cell culture and fungal growth, BOD test, fermentation, crop and physiology and various pharmaceutical tests etc. It is also known as low temperature incubator or refrigerated incubator because it is made with temperature range between 5°C to 60°C or with cooling and heating functions under one unit. DIFFERENCE BETWEEN INCUBATOR AND BOD INCUBATOR The basic difference between an incubator and BOD incubator is temperature. A general purpose incubator has only heating option and is usually operated at 37°C; while a BOD incubator also known as cooled incubator has both cooling and heating options and usually operated at low temperatures such as 10°C and 21°C. BOD INCUBATOR WORKING PRINCIPLE Electricity is supplied through mains MCB. Temperature is set through digital PID temperature controller, usually at 20°C. Machine is kept running for 5 days. Refrigeration system starts just after setting temperature. Axial fan circulates air inside chamber. Temperature sensor senses current temperature and give data to PID controller, which furthermore keeps the set temperature constant till desired time. DETAILED DESCRIPTION Temperature: Standard temperature range of our BOD Incubators is 5°C to 60°C. In incubation process, temperature accuracy and uniformity both are important; therefore, our BOD incubators are equipped with digital PID controller supported by PT100 sensor for temperature settings that displays both SV (set value) and PV (process value). Temperature accuracy is ± 0.5°C and uniformity remains ± 1°C. Illumination: For illumination, we use fluorescent or LED light, which is door operated use can also individual switch it On or OFF permanently. As an option, we also provide 3 tube lights on door with digital cyclic timer in to control the illumination 24x7 weekly. Safety: There are some safety features in our BOD Incubators such as over temperature and over current protection and temperature low and high limit buzzer alert etc. Cooling: For cooling temperature under BOD Incubator, we use CFC free refrigeration system of reputed brand in the market such as EMERSON or Godrej. Heating: Heating is done by ISI mark U shaped tubular air heaters. Air circulation: Air circulation is mandatory to spread uniform temperature inside the chamber; for this we use axial fans or motorized blower system. Construction: Our BOD incubators are made keeping durability in mind. Construction is durable and double walled; exterior is made of thick mild steel and powder coated; while, interior is made of stainless steel. The gap between these two walls is filled with PUF insulation. Outer door is solid and there is also an inner door made of glass to view samples. Outer door has mechanical door lock and key. Trays: Each BOD Incubator is provided with 2 to 5 removable trays. These trays are removable and height adjustable and made of steel wire mesh cable. We also provide perforated stainless steel trays as option. Options: We offer some options to our customers with little added cost. These options are 21 CFR software, PC interface and PLC based HMI controller with USB interface and validation port at either side of the machine. We also make GMP BOD Incubators with complete stainless steel construction. We are BOD incubator manufacturers and suppliers in India. Our standard models can be bought at highly competitive price with excellent warranty terms, price and performance guarantee. We also make customized units at factory price based on specific requirements of each customer. BOD INCUBATOR DIAGRAM Exterior2. Inner chamber3. Toughened glass window4. Air circulation fan5. Removable tray6. Temperature sensor7. Door hinges8. Door handle with lock & key9. PID temperature controller10. Analog ampere meter11. Pilot lamp12. Safety thermostat13. On/Off MCB14. Refrigeration system15. Power cord16. Caster wheels17. Solid door18. Heater TECHNICAL SPECIFICATIONS Temperature Range 5°C to 60°C Temperature Accuracy ± 0.5°C Temperature Uniformity ± 1°C Temperature sensor PT-100 Temperature Controller PID temperature controller LED display of SV & PV Construction Double walled with PUF Insulation Inner Construction Stainless Steel 304 grade Exterior Construction Powder Coated GI sheet Exterior Door Solid door with lock & key Inner door Glass door to view samples Trays Wire mesh cable trays (removable) Interior illumination LED Light Heating Element U-shaped SS tubular heaters Refrigeration System CFC Free Compressor Air Circulation Motorized Blower / Axial fan Safety Temperature High / Low alarm Power supply 220 Volts 50 Hz Optional Digital event timer Illumination with 3 florescent lights Digital cyclic timer 24 x 7 21 CFR Software for data recording RS485 computer interface Exterior SS 304 / SS 316 (GMP Model) Stainless steel preforated trays Data logger with USB Interface Humidity system Door open buzzer PLC & HMI controller with USB interface 50 mm validation port hole to insert sensor or wire IQ, OQ & PQ Documentation Caster wheels with brake STANDARD DIMENSIONS / SIZES Model Dimensions (w x D x H) Volume No. of Trays BOD112 455 x 410 x 610 mm 112 2 BOD171 505 x 415 x 830 mm 171 2 BOD280 565 x 565 x 865 mm 280 3 BOD336 650 x 580 x 900 mm 336 4 BOD420 700 x 580 x 900 mm 420 5 BOD800 800 x 800 x 1250 mm 800 5 BOD1000 800 x 800 x 1550 mm 1000 5 Need Customization?Let us design your BOD incubator as you need FEATURES & BENEFITS Digital PID temperature controller Digital timer 99:99 hr Temperatrure Low / High variation alarm Fire resistant insulation compliant to BS476 Class "O" Height adjustable stainless steel shelves Illumination through LED lamp The importance of BOD (Biochemical Oxygen Demand) tests cannot be overstated. They are vital for assessing the impact of organic pollutants in water bodies, an essential aspect of environmental biology and water quality management. BOD incubators are specifically engineered to maintain the necessary temperatures and conditions for these tests over extended periods, usually around 20 degrees Celsius, which is critical for accurate results. When choosing a BOD incubator, understanding the manufacturers' reputation is key. Established BOD incubator manufacturers prioritize quality and reliability in their products. They utilize advanced technology and quality materials to ensure that their incubators meet the needs of researchers and technicians. Manufacturers often offer a range of models with various features, including programmable settings, digital displays, and energy-efficient designs, to cater to different laboratory requirements. Furthermore, leading BOD incubator manufacturers focus on innovation. Many of them invest heavily in research and development to enhance the performance and efficiency of their products. This commitment to innovation is reflected in their offerings, which may include models with improved insulation for better temperature stability, user-friendly interfaces, and advanced monitoring systems that allow for real-time tracking of conditions inside the incubator. Moreover, customization is another aspect that distinguishes top BOD incubator manufacturers from the rest. Depending on the specific needs of a laboratory, manufacturers often provide options for bespoke designs and configurations. This flexibility is especially crucial for large research institutions or companies that require unique setups to conduct specialized experiments. Reliability is another essential factor when considering BOD incubator manufacturers. Laboratories rely on consistent performance for accurate data, and reputable manufacturers offer warranties and reliable customer support. In addition to technical specifications, potential buyers should evaluate the service and support options available from manufacturers, as this can impact long-term user satisfaction. Energy efficiency is increasingly becoming a focal point among BOD incubator manufacturers. As sustainability and eco-friendliness gain importance in the scientific community, manufacturers are developing incubators that consume less energy without compromising performance. This not only helps reduce operational costs but also aligns with broader environmental goals. Purchasing from prestigious BOD incubator manufacturers often includes access to a wealth of resources and information. Many manufacturers provide comprehensive documentation, user manuals, and online support to help users make the most of their incubators. Additionally, some manufacturers offer training for laboratory personnel, ensuring that everyone is well-versed in operating and maintaining the equipment. In conclusion, BOD incubator manufacturers are essential partners for any laboratory conducting biochemical analyses or environmental research. Their commitment to quality, innovation, customization, reliability, and energy efficiency ensures that researchers have the tools they need to produce accurate and repeatable results. When selecting a manufacturer, it’s important to consider these factors carefully to ensure that the incubator meets your specific needs and enhances your laboratory’s productivity. As the demand for laboratory equipment continues to grow globally, the market for BOD incubator manufacturers is also expanding. Staying informed about the latest developments in this field will help laboratories make the best choices for their BOD testing needs.